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Home - Research - “We’ve Been Recycling Wrong”: Scientists Dissolve Plastic With Solvents While AI Exposes Our 9% Recycling Failure

“We’ve Been Recycling Wrong”: Scientists Dissolve Plastic With Solvents While AI Exposes Our 9% Recycling Failure

In a groundbreaking study, researchers at the University at Buffalo reveal that integrating process systems engineering and artificial intelligence could revolutionize the management of plastic waste, potentially mitigating the environmental impact of a material that currently sees only 9% recycled globally.
Hina DinooHina Dinoo09/21/202511
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Illustration of innovative recycling methods for efficient plastic waste management.
Illustration of innovative recycling methods for efficient plastic waste management.
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IN A NUTSHELL
  • 🧪 Solvent-based recycling and AI integration could revolutionize plastic waste management.
  • 🌱 Biobased plastics face challenges despite their renewable origins and potential benefits.
  • 🔄 A systems-level approach is essential for effective plastic pollution solutions.
  • 📊 University research highlights the importance of holistic strategies in tackling environmental impacts.

Plastics are omnipresent in modern life, from food packaging to medical devices. Despite their utility, the environmental cost is significant, with nearly three-quarters of plastics ending up in landfills or polluting natural habitats. A mere 9% is actually recycled. Researchers are urging a change in how we manage plastic waste, emphasizing the need for more efficient recycling processes and the exploration of viable alternatives. A team at the University at Buffalo, led by Dr. Aurora del Carmen Munguía-López, is exploring how process systems engineering, enhanced by machine learning, can transform plastic waste management. Their research delves into options, trade-offs, and technical challenges, aiming for a sustainable future for plastics.

Why Plastics Still Matter

Despite the negative perception, plastics play a crucial role in various industries. They help in preserving food, reducing the weight of vehicles to save fuel, and making medical equipment more affordable and safer. Dr. Munguía-López emphasizes that eliminating plastics is not currently feasible. The issue lies not in the material itself but in its post-use management. Without better waste systems, plastics contribute to ocean pollution, fill landfills, and even end up in human bodies, causing health issues such as cancer and respiratory problems. The goal is to manage plastics smarter, not eliminate them entirely.

Current waste management systems are inadequate, leading to widespread environmental contamination. By enhancing these systems, we can significantly reduce the negative impact of plastics. The focus should be on improving recycling methods and developing new technologies to handle plastic waste more effectively. The challenge is to balance the advantages of plastics with the need for environmental preservation.

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Smarter Recycling With Solvents and AI

Traditional recycling methods are limited to certain types of plastics, failing to address complex materials like multilayer packaging. Solvent-based recycling offers a promising solution by selectively dissolving specific polymers, allowing for the extraction of valuable materials from mixed plastic waste. Research by the University of Wisconsin-Madison highlights its cost-effectiveness in recycling multilayer films, although it requires careful emission management.

Combining solvent-based and traditional recycling methods can enhance recovery rates while minimizing emissions. Meanwhile, artificial intelligence is revolutionizing sorting and planning processes. With models like PlasticNet achieving high accuracy, AI can improve transportation planning, coordinate industry efforts, and simulate new policy outcomes. Dr. Munguía-López notes the necessity of AI in addressing supply chain demands, underscoring its integral role in modern recycling systems.

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Are Biobased Plastics Really Better?

Biobased plastics, derived from renewable sources like corn and sugarcane, offer a seemingly attractive alternative. However, their large-scale adoption poses challenges. Land and water used for crop cultivation might otherwise be allocated to food production. Additionally, composting bioplastics requires specialized facilities, which are not widely available. Separating these plastics from traditional ones also presents consumer difficulties.

Dr. Munguía-López stresses the importance of evaluating the entire life cycle of biobased plastics, from material extraction to disposal. Without understanding the full impact, their true value remains uncertain. While promising, the transition to biobased plastics is neither simple nor immediate. Comprehensive life cycle assessments are essential to validate their environmental benefits and economic feasibility.

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The Need for Systems-Level Thinking

Plastic pollution extends beyond environmental concerns, impacting social and economic realms. Addressing it requires a systems-level approach, integrating every step from product design to waste management. This involves improving waste collection, constructing appropriate facilities, and promoting consumer behavior changes. Coordination across sectors—from scientists to policymakers—is crucial.

Process systems engineering provides tools for modeling complex systems, identifying weak points, and testing solutions. The University at Buffalo's research identifies gaps in current strategies, which often focus on isolated solutions. There is a call for integrating technologies, such as combining AI with solvent-based recycling, to create cohesive systems that address multiple facets of plastic management.

Region Recycling (%) Landfill (%) Incineration (%)
North America 21 69 10
Europe 30 45 25
Asia 19 75 6

The future of plastics management requires a multifaceted approach. Solvent-based recycling and AI offer immediate solutions, while biobased plastics hold long-term potential. However, isolated efforts are insufficient. A holistic overhaul of how plastics are designed, used, and managed is necessary. Dr. Munguía-López advocates for comprehensive approaches, weighing pros and cons throughout their life cycles. The challenge is not just about materials but about creating smarter systems to manage them. As we look toward the future, the question remains: how will we innovate to meet the demands of sustainable plastic management in an ever-evolving world?

This article is based on verified sources and supported by editorial technologies.

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Hina Dinoo
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Hina Dinoo is a Toronto-based journalist at Sustainability Times, covering the intersection of science, economics, and environmental change. With a background in journalism acquired in Toronto, she translates complexity into clarity. Her work focuses on how systems — ecological, financial, and social — shape our sustainable future. Contact: [email protected]

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View 11 Comments
11 Comments
  1. Chloe on 09/21/2025 3:46 PM

    Wow, only 9% of plastic is recycled? That’s shocking! 😲

    Reply
  2. steven_leaf on 09/21/2025 3:47 PM

    Interesting read, but how feasible is it to scale solvent-based recycling globally? 🤔

    Reply
  3. Auroragalaxy on 09/21/2025 4:24 PM

    How do solvents work to dissolve specific plastics? Is it environmentally safe?

    Reply
  4. romanorphan on 09/21/2025 4:48 PM

    Finally! People need to know more than just “throw it in the blue bin.” Thanks for this. 🌍

    Reply
  5. Sandra_wave on 09/21/2025 5:01 PM

    AI in recycling sounds futuristic. I hope it doesn’t replace jobs! 🤖

    Reply
  6. sylvestercalm on 09/21/2025 5:41 PM

    Why haven’t we been using solvent-based recycling all along?

    Reply
  7. Arnold on 09/21/2025 5:51 PM

    AI for recycling? Sounds like a sci-fi movie plot. Love it! 😂

    Reply
  8. romanweb on 09/21/2025 6:18 PM

    Is there a way consumers can help improve these recycling rates?

    Reply
  9. Samanthamelody on 09/21/2025 6:21 PM

    Can we expect to see these technologies in our local recycling centers soon?

    Reply
  10. sebastian on 09/21/2025 6:23 PM

    How can AI predict policy outcomes in recycling? Sounds like magic!

    Reply
  11. marysorcery on 09/21/2025 6:26 PM

    The article should’ve dived deeper into the emissions from solvent-based recycling.

    Reply
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Illustration of a swarm of AI-powered drones capturing 3D models of wildfire smoke plumes.
“We’re Creating Smoke Monsters”: AI Drones Swarm Into Wildfires Creating 3D Models That Terrify Fire Chiefs
Illustration of Antarctica's rapidly transforming ice landscape and its global impact.
“Ten Feet Of Water Coming”: Antarctica Collapses Faster Than Expected While Scientists Watch Emperor Penguins Die
Illustration of innovative recycling methods for efficient plastic waste management.
“We’ve Been Recycling Wrong”: Scientists Dissolve Plastic With Solvents While AI Exposes Our 9% Recycling Failure
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